Are you looking for a fast and inexpensive way to increase your water or other liquid storage capacity? Connecting multiple IBC totes is the solution. Whether you’re using a second tank as part of an IBC tote rainwater harvesting system or some other industrial process, mastering how to plumb multiple IBC totes together will double or triple your storage volume.
This guide will take you through the steps needed to connect multiple IBC tanks. We aim to provide you with expert knowledge and practical tips. From selecting the right equipment to proper venting and heating, we’ll cover every aspect of how to plumb multiple ibc totes together to create a streamlined, high-capacity liquid storage solution.
Understanding IBC Totes and Their Applications
Before we get into the specifics of how to plumb multiple IBC totes together, let’s briefly review what IBC totes are and why they are a staple container for so many industries.
What Are IBC Totes and How Are They Used?
Intermediate Bulk Containers (IBC) totes are versatile, large-capacity containers for storing and transporting bulk liquids. These durable units typically consist of a high-density polyethylene (HDPE) plastic tank encased in a protective metal cage. Other models are all stainless steel.
IBC totes find widespread use across various industries, including agriculture, chemical processing, food and beverage production, and industrial manufacturing. Their robust construction is ideal for handling a wide range of liquids, from water and fertilizers to chemicals and food-grade materials.
In recent years, IBC tanks have gained significant popularity in sustainable water management practices. Many homeowners and businesses now utilize these containers for efficient water storage and rainwater harvesting systems. Their large capacity and ease of integration with guttering systems make them an excellent choice for collecting and storing rainwater for cleaning, irrigation, and other non-potable uses.
IBC tote volumes range from 110 to 550 gallons (416 to 2,082 liters). The two most popular sizes are 275 (1,040 liters) and 330 gallons (1,249 liters) due to their equivalence to 55-gallon drum-pallet sizes and volumes.
These various options allow users to choose the most appropriate size for their specific storage requirements, whether for small-scale gardening projects or large industrial applications.
How IBC Totes Differ from Other Water Tanks
IBC totes offer several unique advantages compared to traditional water tanks. Let’s compare these features:
| Feature | IBC Totes | Traditional Water Tanks |
| Modularity | Highly modular, easy to connect multiple units | Often single large units, less modular |
| Capacity | Typically, 1000L (275 gal), various sizes available | Wide range, from small to very large capacities |
| Stackability | Can be stacked 2-3 high when full, 4-5 when empty | Usually not stackable |
| Portability | Easily moved with forklifts or pallet jacks | Often stationary or difficult to move |
| Space Efficiency | Highly efficient due to cubic shape and stackability | Varies, often less efficient use of space |
IBC totes are an excellent choice for applications like connecting water tanks due to their modularity and ease of connection. Their identical size and shape allow for efficient use of space, while their stackability enables vertical expansion in areas with limited floor space. The ability to easily link multiple IBC totes creates a scalable system that can be adjusted as needs change, offering flexibility that traditional large tanks cannot match.
Why Use Multiple IBC Totes?
There are several reasons why you might want to connect multiple IBC totes:
- Increased Storage Capacity: By linking multiple totes, you can significantly increase your liquid storage capacity without requiring you to invest in larger, more expensive tanks.
- Flexibility: Connected totes offer more flexibility in terms of layout and space utilization compared to a single large tank.
- Cost-Effectiveness: IBC totes are often more cost-effective than custom-built large tanks, especially when you need to scale your storage capacity.
- Easy Transportation: Individual totes can be disconnected and moved separately when needed, offering greater mobility than a single large tank.
Now that we have covered the benefits, here’s how to plumb multiple IBC totes together.
A Step-by-Step Guide
The following process of plumbing multiple IBC tanks together is suitable for both experienced professionals and DIYers new to bulk liquid storage.Â
Step 1: Planning Your Setup
Before you start connecting your IBC totes, plan your setup carefully. Consider the following factors:
- Number of Totes: Determine how many totes you need to connect based on your storage requirements.
- Available Space: Ensure you have enough space to accommodate all the totes, including room for maintenance and access.
- Elevation: Ideally, all totes should be at the same elevation to ensure proper water flow and pressure distribution.
- Intended Use: Consider what you’ll be storing and any specific requirements (e.g., temperature control, chemical compatibility).
Step 2: Gathering Necessary Materials
To connect your IBC totes, you’ll need the following materials:
- IBC totes (cleaned and in good condition)
- Flexible piping or rigid PVC pipes
- Valves (ball valves recommended)
- Fittings (e.g., Schutz tote fittings, adapters)
- Silicone sealant
- Teflon tape
- Pipe wrenches
- Hacksaw (if using rigid PVC)
- Measuring tape
Step 3: Preparing the Totes
Before connecting your totes, ensure they are clean and in good condition. If you’re reusing totes, follow proper IBC tote maintenance procedures to clean and dry them thoroughly.
Step 4: Positioning the Totes
Place your IBC totes in their intended positions.Â
- Ensure all totes are on a level surface.
- Leave enough space between totes for easy access and maintenance.
- If stacking IBC totes is necessary, follow proper IBC tote stacking guidelines (more on this later).
Step 5: Installing Connectors and Valves
Now, it’s time to install the connectors and valves that will allow fluid to flow between your totes:
- Remove the caps from the bottom valves of each tote.
- Wrap Teflon tape around all fitting threads to ensure a watertight seal.Â
- Attach a ball valve to each tote’s outlet. This allows you to control the flow from individual totes.
- Connect your piping to the ball valves. If using flexible piping, secure it with hose clamps. For rigid PVC, use appropriate fittings and PVC cement.
Step 6: Creating the Manifold System
To efficiently connect multiple totes, you’ll want to create a manifold system:
- Run a main pipe along the bottom of your totes.
- Connect each tote’s outlet valve to this main pipe using T-fittings or Y-connectors.
- Install a master valve at the end of the main pipe for overall flow control.
This video will give you a better view.
Step 7: Setting Up an Overflow System
To ensure equal distribution of liquid across totes at the same elevation, set up an overflow system:
- Install connectors near the top of each tote.
- Run piping between these upper connectors, similar to the bottom manifold.
- Ensure this overflow pipe is slightly sloped to facilitate flow.
As the first tank becomes full, the overflow goes into the next tote in line.
Step 8: Testing the System
Before putting your connected IBC totes into use:
- Close all valves.
- Fill one tote with water.
- Gradually open the valves and check for leaks.
- Observe the flow between totes and adjust as necessary.
Thoroughly test your system to see that all the pipes and valves withstand the water pressure. For more information, this video will walk you through the steps.
Product Highlight: Powerblanket IBC Tote Heaters
If your totes experience freezing temperatures, you should use Powerblanket tote heaters to prevent freeze damage to the valves, pipes and tanks.
Our IBC tote warmers and heaters maintain optimal temperatures for your stored liquids, ensuring consistent viscosity of oils and other products.
Key benefits of Powerblanket IBC Tote Heaters include:
- Precise Temperature Control: This heater provides uniform heat distribution. You can set and maintain the exact temperature required for your processes.
- Energy Efficiency: Powerblanket’s patented heat-spreading technology ensures minimal energy waste, reducing your operational costs.
- Easy Installation: Quick and hassle-free installation. Our tote heaters fit snugly like a blanket around your IBC totes without interfering with your plumbing setup.
- Durability: It can withstand harsh industrial environments and winter weather. Our tote heaters are water-resistant and chemical-resistant.
- Customizable Options: There are various sizes and heating capacities to suit different IBC tote dimensions and temperature requirements.
By incorporating Powerblanket IBC Tote Heaters into your multi-tote plumbing system, you can ensure that your liquids remain at the ideal temperature throughout storage and transfer, optimizing your operations and product quality.
Advanced Considerations for IBC Tote Plumbing
While the basic setup is crucial, there are several advanced considerations to keep in mind for optimal performance and safety of your IBC tote system.
Temperature Control – If you’re storing temperature-sensitive materials, consider using IBC tote warmers and heaters. These maintain optimal temperatures and prevent freezing in cold environments.
Venting – Proper venting is necessary for safe operation, especially when dealing with certain chemicals or in fluctuating temperature conditions. Learn more about venting IBC totes to ensure safe operation.
Freeze Protection – In colder climates, freeze protection is essential. Explore options for freeze protection for IBC totes to prevent damage and maintain fluid flow in low temperatures.Â
By implementing proper freeze protection measures, you can ensure your IBC tote system remains operational and efficient year-round, even in challenging weather conditions.
Common Questions About IBC Tote Plumbing
If you plan to connect two or more totes, you may have some questions. Here are answers to some of those most frequently asked questions.
1. How do you connect multiple IBC totes together?Â
Connecting multiple IBC totes involves creating a manifold system using piping, valves, and fittings. The bottom outlets of the totes are connected to a main pipe, allowing for controlled flow between containers. An overflow system near the top of the totes ensures equal distribution and prevents overfilling.
2. How do we plumb multiple water tanks together?
The process for plumbing multiple water tanks is similar to connecting IBC totes. Key steps include:
- Positioning tanks at the same elevation
- Installing valves on each tank’s outlet
- Creating a manifold system with a main pipe
- Setting up an overflow system
- Ensuring proper venting
3. How many IBC totes can you stack?
The number of IBC totes you can stack depends on several factors, including the design of the totes, their contents, and local regulations. Generally, it’s recommended not to stack more than two full totes on top of each other. Always refer to the manufacturer’s guidelines and check the IBC tote spec sheet for specific stacking limitations.
4. Can you double-stack IBCs?
Yes, you can double-stack IBCs in many cases, but it’s crucial to follow safety guidelines:
- Ensure the bottom tote is full and the top tote is no more than 80% full
- Use only totes designed for stacking
- Check that the stacking surface is level and stable, preferably concrete
- Never stack damaged or deformed totes
- Follow all local regulations and manufacturer recommendations
Remember, safety and proper handling are paramount when dealing with bulk liquid storage. If you have any additional questions, don’t hesitate to consult with a professional or the manufacturer.
Optimizing Your IBC Tote System
Plumbing multiple IBC totes together can significantly enhance your liquid storage and handling capabilities. By following this guide, you can create an efficient, flexible, and cost-effective storage solution tailored to your specific needs.
Remember, proper planning, careful execution, and regular maintenance are critical to a successful multi-tote system. Maintain optimal temperatures for your sensitive materials using Powerblanket’s specialized IBC tote warmers and heaters. Explore Tote Heaters
By implementing these strategies and using high-quality equipment, you can optimize your liquid storage and handling processes, improving efficiency and reducing costs in your operations.
Keep your temperature-sensitive materials at the right temperature with Powerblanket IBC tote warmers and heaters.
